Ultrasonic cleaning is a process that includes the use of sonic energy to eliminate the contamination from objects. It is prudent to have basic knowledge of the mechanism before you invest in such a machine. The frequency of the ultrasonic cleaning machine should be chosen based on what kind of object is to be cleaned. 37 and 45 kHz are the common ones and used frequently for cleaning purposes. Low frequency like 25 kHz creates a cavitation bubble which strikes more forcefully against the surface, than smaller bubbles created by higher frequency. Cavitation is an occurrence where small vapor filled foam are created due to the fast change of pressure in the liquid. These bubbles appear where the pressure is relatively low.

Ultrasonic cleaning machines in Malaysia are extensively used in various industries like; food, drug, aerospace, and automobile.The ultrasonic cleaning system gives a better result than conventional cleaning methods and is much more effective, safe, and fast and cost-effective. An effectual industrial is necessary to remove contamination from surface components before they are assembled, and production starts. Contamination can be of different types, including grease, machine oil, casting sand, polishing compounds, metal chip, sometimes even human sweat, and skin oil. The development time is significantly lowered when the ultrasound cleaning system is used, rather than clean components by hand.

Most effective

Industrial ultrasound cleaners remove dirt and contamination at the micro-level and clean unreachable internal cavities, which otherwise inaccessible by other types of industrial cleaner like immersion or spray washers. Mostly water-based eco-friendly solvents are used in ultrasonic cleaning machines to clean threads, pointed inside corners, drilled blind holes, and coarse surfaces. Inside the machines, transducer creates ultrasound frequencies, which can reach 40, 00 cycles per second. The high-frequency sonic waves manifest millions of miniature vacuum filled bubbles that explode when it touches a surface. Cavitation is the phenomenon that causes these bubbles. The consequential shock waves split up and lift dirt particles, scrums, and other contamination from the object. The mechanism is similar to a vacuum cleaner, which sucks up microscopic contamination from any surface.

Ultrasonic cleaning machine is very effective for cleaning delicate components. It reduces overheads costs as it saves on energy and labor cost. Ultrasound cleaning is very effective in the food processing and medical industry. It is crucial to remove dirt, debris, bacteria, molds, toxic chemicals as these contaminations can cause health hazards in humans. These contaminations inhabit in miniature cracks and splits, which are inaccessible only ultrasonic cleaning machines, can remove that contamination. Ultrasonic cleaning machines are also used in computer chip manufacturing units, because of their gentle cleaning nature.

Conclusion

Ultrasonic cleaning machine in Malaysia boosts the bottom-line of the industry s it provides a cost-effective, efficient cleaning system. Usually, an ultrasonic cleaning cycle lasts for 2 to 10 minutes but varies extensively depending on the composition, size, and number of components. Solvents used in manual cleaning are mostly petroleum and acid-based, which may cause health hazards like rashes and skin irritation. In the other hand, ultrasonic cleaning machine used solvents which are biodegradable and non-toxic as they are water-based.